All our products are customized to meet our customer’s specific design requirements. Below are simple structured steps we follow to ensure no page unturned :
DISCUSSION
Open discussion with technical expert to gather information on product. We focus on details which is essential to build good part.
DESIGN PRODUCIBILITY REVIEW (DPR)
We will review the manufacturability of the proposed design and will re-design the part if necessary.
MATERIAL SELECTION
Our experience technical staff will propose best material based on functional requirement, cost, lead time and MOQ.
PROTOTYPE
We offer very short lead time for prototype – 5 days with production tolerance and specification.
PRODUCTION TOOL
Once design is finalized, production tool will be kicked-off with 4 weeks lead time. We gurantee all our tooling for program life. FMEA will be performed at this stage.
SERIAL PROCESS VERIFICATION RUN (SPVR)
Structured qualification process in place to ensure the mass production parts follow six sigma standard as far as dimensions are concern. Our team will follow this step religiously to eliminate process variation in later mass production stage.
MASS PRODUCTION
Customer service and QA will take over and dedicated highly qualified engineers will monitor production in high volume stage.